Digipacks, Sleeves & Printed Wallets
Experience really counts with tray-pack and wallet design and manufacture.
Our showroom contains hundreds of examples of different Replicat manufactured tray-packs (digipacks, digipaks) and printed wallets and we encourage designers and project managers to visit our showroom, talk to our customer service staff about available options and/or view our extensive online gallery of tray-pack (digipack, digipak) options.
If you require a project quote for CD Replication or DVD Replication with digipacks or printed wallets, we have dedicated sections in our instant quote and product gallery. Select a pack, choose your disc type and enter your project details to receive an immediate project estimate and artwork specifications via email.
We can also provide samples on request to show different stock, print finish and construction options. Designers may choose from several different base styles of printed digipacks, beautiful hard cover disc packs (just like a hard cover book) and environmentally safe printed gatefold wallets - then work with our team to customise the pack for your project.
Tray-packs and retail wallets allow designers the flexibility to create a pack that stands out among the sea of jewel cases in a retail store. Our customer service staff can provide expert advice in the available disc and booklet insertion (pouch, gluing) options, recycled and standard coated/uncoated stock options, spine widths and panel sizes, print finishes (foils, inks, laminates, varnishes, protective wraps) and custom template preparation. All tray-pack (digipack, digipak) and wallets may be adapted for single or multi-disc packs.
We can provide custom templates within Australia and globally for unusual jobs at no additional cost and encourage designers to talk to our team about custom construction and print requirements, so we can advise in advance what will (and won’t) work with these packs.
Our range of sleeves, digipacks and retail wallets includes:
CD Tray-packs (digipacks) are constructed from offset printed cardboard outers with 141x125mm panels combined with clear or black 137mmx123mm clear or black trays. These tray-packs (digipacks) are available in 4, 6 or 8 panel designs with optional booklets and Australia’s largest range of booklet insertion options including horizontal pouch, die-cut diagonal pouch (first designed and produced by Replicat’s team), glued pouch, open and closed end pouches with a variety of concave, square thumb and long thumb cuts and specially orientated booklet gluing to either fold away from the pack or open up like a booklet.
The CD tray-packs (digipacks, digipaks) may be finished with a complete range of foils, laminates, recycled and standard coated or uncoated stock options, special inks and wraps.
DVD Tray-packs (digipacks) are constructed from offset printed cardboard outers with 191x137mm panels combined with with clear or black 188mmx133mm clear or black trays. The same construction, print and finishing options are available as for CD Tray-packs.
CD standard wallet packs are constructed from offset printed cardboard outers with 130x128mm panels but without trays. The same construction, print and finishing options are available as CD Tray-packs and a range of additional disc pouch options are available.
CD retail wallet packs are constructed from offset printed cardboard outers with 141x125mm panels but without trays. These beautiful packs have been designed by Replicat, Australia, for retail sale – with larger panel sizes and spines than the standard wallet pack. Our print and pack expertise really comes to the fore with these packs, since not all constructions will support a retail width (7mm+) spine. Talk to our customer service team about your requirements and let us assist in designing a template and construction method for your packaging project. The same construction, print and finishing options are available as CD Tray-packs and a range of additional disc pouch options are available.
DVD wallet packs are constructed from offset printed cardboard outers with 191x137mm panels but without trays. These larger retail packs are another new pack designed by the Australian Replicat team and are ready for retail sale. A special range of disc and booklet insertion options have been developed to support a larger spine width. Talk to our customer service team about your requirements and let us assist in designing a template and construction method for your packaging project. The same construction, print and finishing options are available as CD Tray-packs.
Looking for a pack or sleeve that you can’t find here? If it exists, we can find it for you! Please contact our customer service team to discuss any packaging item that you would like to produce and we will source it.
